Corehaus

Working together for real results – Arrow’s solution for success

The project was led by Peter Usher, Senior Innovation Associate in the Arrow team at the University of Sunderland. Peter’s clear and consistent communication, along with a thorough understanding of the opportunities and limitations of the client’s product, ensured informed decision-making at every stage. Theoretical insights provided by Abdu Shaalan of the University of Sunderland’s School of Engineering were also instrumental in shaping the final recommendations, providing alternative suggestions and looking for synergies and improvements. The collaboration went beyond solving immediate challenges, focusing on building a foundation for ongoing innovation. The Arrow team’s dedication to the project perfectly aligned with the social values of their partners at Corehaus, igniting a positive and fulfilling collaboration.

The project began with a comprehensive analysis of the Corehaus shop-floor layout, using advanced CAD software to map out the movement lines from prefabrication to fit-out to dispatch. The multi-disciplinary team then explored innovative solutions for module handling, including the use of motorised skates and other state-of-the-art technologies. These options were meticulously evaluated for their potential to improve operational efficiency, reduce manual handling risks and lower costs.

• Optimised factory layout: With a revised shop-floor layout, Arrow estimated Corehaus will be able to reduce the movement of each module by 54.9m. This seemingly small change translates to a huge annual reduction of nearly 3.5km in total distance travelled by the 10 tonne housing modules, significantly improving efficiency.
• Cost and workforce reduction: The integration of motorised skates and other innovations has the potential to reduce staff costs by 50%, saving an estimated £3,800 per year. This not only makes Corehaus operations more cost-effective but also enhances workplace safety by minimising the need for manual handling of heavy modules.
• A boost in capacity for growth: Innovations highlighted by the Arrow-led team have helped Corehaus scale operations more effectively. Increasing production capacity will enable them to provide more homes to those in need.

Corehaus are presenting project findings to their board of directors with the aim of securing the necessary capital investment to put the recommended changes into action. Additionally, a new project has been secured with Durham County Council to build one-bedroom apartments for homeless people, powered by solar PV. This project will greatly benefit from the innovations and efficiencies developed in the collaboration with Arrow.